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Fixtureworks’ Quick Zero setting devices enhance efficiency

Gear Solutions staff
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Fixtureworks Quick Zero setting devices, from left, mounting plate, base, and holder. (Courtesy: Fixtureworks)

Fixtureworks®, a leading North American manufacturer and supplier of clamps, fixturing accessories, machine tool components, and rollers and bumpers, now offers Quick Zero setting devices. The easy-to-use and easy-to-install devices are used to locate and clamp workpieces to further ensure stability and precise location. The system consists of a mounting plate, base, and holder.

The mounting plate, available with a 230 mm diameter, 25 mm thickness/depth and mounting holes in M10 and M12, is used to mount the base of the Quick Zero System to a T-slot machine table. It is made from 1045 steel, precision ground, with a black oxide finish.

The base component of the Quick Zero setting device system, with a diameter of 115 mm and clamping force of 6,700 pounds attaches to the plate and provides a mount for the holder component. The base can be simply clamped/unclamped from the holder with a hex wrench and tightening/loosening can be completed with less than 180° turn. The cam shaft comes out of the body when the holder is unclamped so the user can visually check if the holder is unclamped or not. The body is made from 4130 steel, carburized hardened, with a black oxide finish. The cam shaft is made from 4135 steel, quenched and tempered, with a black oxide finish.

This square holder, available with a 72 mm in width, and a height of 85 mm including riser, is also part of the setting system. These clamp modules are used to locate and clamp a workpiece in conjunction with the base and plate. This holding clamp secures workpieces by attaching them to holding clamps and custom risers. The holder is secured to the base with a hex wrench. The body is made from 4130 steel, carburized hardened, with a black oxide finish. The clamping screw is made from 4135 steel, quenched and tempered, with a black oxide finish.

In addition to these Quick Zero setting devices, Fixtureworks also offers myriad workholding components and fixturing accessories including workholding supports, pneumatic flex actuator clamps, nutrunner clamps, quick change pneumatic clamping fasteners, quick action sliding locks, spring plunger clamps as well as handles and levers, knobs and grips, equipment handles, hand wheels and cranks, hinges and latches, leveling supports, industrial rubber bumpers, stops and wheels, fixture clamps, clamping locating systems, work positioning elements, vises, grippers and mechanical linear actuators.

MORE INFO  www.fixtureworks.com

Gehring develops DH tool series with internal cooling, air measurement

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Tool body from Gehring’s DH series with diamond honing stones. (Courtesy: Gehring)

Precision honing of large components is a special challenge. In some cases, the bores are large enough to fit a ball or even a person, and the depth of the bores can be several meters. This is what the experts call tube honing. Gehring Technologies GmbH + Co KG, Ostfildern, Germany, has optimized this technology with the newly developed DH series of multi-strip honing tools.

With the Deephone series, Gehring offers specialized machines for honing large components. The machinable diameter range for these machines is between 37 and 600mm, even larger in special cases. Typical applications include large hydraulic and pneumatic cylinders, precision tubes in general plant engineering, extruder housings, aircraft landing legs, molds, etc. In this concept, the tool body is mounted on a drive shaft that is matched to the machine spindle. The length of the drive shaft determines the depth that can be drilled. Gehring offers four grades: 1,500mm, 3,000mm, 6,000mm and 10,000mm. The bayonet connection allows for quick tool changes. Depending on the application, honing stones up to a maximum of 300mm are available.

Because the drive shafts are connected to the machine spindle via an adapter, the DH tool series has an extremely wide range of applications.

“We are happy to help machining companies that have other, perhaps older, machines to adapt them,” said Holger Gehrung, sales manager for tools and cutting materials at Gehring. “The modular concept of our solution leaves many options open.”

Two features of the DH series are likely to be decisive for many users: The tools, including drive shafts, are optionally available with internal cooling and air metering.

Internal cooling ensures that coolant is delivered precisely to the point of machining. This means higher performance and cutting capacity with better surface quality. It also aids chip evacuation and flushes the chip/oil mixture out of the hole, significantly reducing the risk of scoring from jammed chips. The more effective internal cooling also outperforms conventional flood cooling in terms of coolant consumption, saving the user additional costs.

“We expect our new DH series tools to reduce machining times by up to 30 percent,” said Gehrung.

Air measurement is mainly used on conventional honing machines. In the field of tube honing, this type of quality assurance is rather uncommon. The advantages are obvious: air measurement allows the diameter to be checked during the process. Without air measurement, the operator must stop the process and remove the tool from the deep hole. The bore may also need to be cleaned prior to measurement, taking an enormous amount of time.

But that’s not all. Another highlight of the tools is the integrated linear feed of the honing stones. This solution reduces vibrations compared to the usual rotary feed via a rack. This not only makes the process quieter, but vibration-reduced machining also benefits workpiece quality, process reliability and tool life.

Gehring places great emphasis on flexibility when it comes to cutting tools. Depending on the application, diamond, CBN, or ceramic honing stones are available, all of which are manufactured in-house.

“We can look back on many years of experience with all types of cutting tools, and in addition to honing tools, we also equip finishing and grinding tools of all makes and designs,” said Gehrung. “We achieve maximum cutting performance and tool life thanks to the extreme hardness of the diamond and CBN cutting grains and their bonding and interaction, which we tailor precisely to the requirements.”

As a cost-effective alternative, users also have ceramic cutting tools at their disposal, which also achieve high-precision, defined surfaces. They are suitable for machining almost all materials.

Honing tools are precision products of the highest order, and the DH series is no exception. They are manufactured to the highest quality standards. This includes, for example, triple-supported support bars to achieve the best values for roundness, straightness and cylindrical shape. The tools are also designed to be very robust, so the customer can expect a long service life.

MORE INFO  www.gehring-group.com

DENIOS barrier systems safeguard structures, personnel

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DENIOS Impact Protection and Barrier Systems offer a comprehensive range of impact protection barriers and bumper protection systems to shield facilities and structures from damage. (Courtesy: DENIOS Impact Protection and Barrier Systems)

DENIOS Impact Protection and Barrier Systems are a simple and intelligent way to avoid accidents and damage to workplace structures, equipment, and material handling tools, while safeguarding employees.

They offer a comprehensive range of impact protection barriers and bumper protection systems to shield facilities and structures from damage during intra-company transport or loading and unloading. Safety barriers are available to protect against high-impact and low-impact collisions maximizing safety and minimizing potential damage. Technologies available include corner and wall protectors, rack protectors, post bollards and bollard covers, polyurethane foam protective bumper guards, retractable tape barrier systems, machinery and rack guarding, I-beam protectors, mobile expanding gates, and more. DENIOS impact protection barriers, traffic safety equipment, and drain equipment are ideal for use in manufacturing plants, process facilities, warehouses, and more.

DENIOS is a world leading manufacturer and supplier of products and services for occupational environmental protection and workplace safety. For nearly four decades they have been supplying legally compliant products, solutions, and custom services for handling hazardous substances. They serve North American customers from a 100,000-square-foot facility in Louisville, Kentucky, which houses engineering, manufacturing, customer service, and administrative support.  

MORE INFO  www.denios-us.com

E-Z Lok offers helical thread inserts and repair kits for soft metals

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E-Z Coil™ helical insert coils are manufactured by forming the stainless-steel wire into a diamond shape and then winding it into a spring. (Courtesy: E-Z Lok)

E-Z Lok, a leading manufacturer and master distributor of threaded inserts for metal, plastic, and wood now offers E-Z Coil™ and thread repair kits.

Wire or helical coil threaded inserts quickly repair or reinforce tapped holes in soft metals. Made from 18-8 stainless-steel wire, these helical coil inserts are corrosion resistant and can withstand temperatures up to 800°F. Furthermore, they offer corrosion resistance and protection from wearing and stripping.

E-Z Coil helical insert coils are manufactured by forming the stainless-steel wire into a diamond shape and then winding it into a spring. Prior to installation, the insert diameters are larger than the tapped hole.  During installation, the insert diameter of the helical coil insert is reduced, allowing the insert to thread into the hole. Once properly installed, the radial pressure of the released insert holds the insert firmly in place.

Thread repair kits are available in both standard and economy, and in a variety of sizes. Each Economy E-Z Coil thread repair kit includes a set of inserts, an STI tap, and an installation tool. The standard kit also includes a tang break tool and drill bit.

CAD files on this product can be downloaded in over 100 file formats from the E-Z Lok website.

MORE INFO  www.ezlok.com

Titan Tool Supply introduces 16-LED ring illuminator

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Titan Tool Supply Inc.’s Titan Tool Supply Inc. is designed to streamline industrial microscopy workflows. (Courtesy: Titan Tool Supply Inc.)

Titan Tool Supply Inc., a global supplier of industry-grade optical instrumentation and precision micro-finishing tools, recently introduced the Model TR.L1, a specialized 16-LED ring illuminator, designed to streamline industrial microscopy workflows.

Designed for seamless compatibility with Titan Tool Supply CS centering microscopes, modular toolscopes, and similar models, the TR.L1 features a robust aluminum construction for durability. Its 360° shadow-free illumination provides consistent lighting while eliminating obstructive shadows, making it ideal for detailed examinations and precision work. The flicker-free light source ensures perfect incident illumination and reduced eye strain during extended use.

The integrated brightness controller simplifies operation with adjustable brightness (0-100 percent) and an onboard memory function. This allows end-users to retain preferred settings, providing a user-friendly experience. The 24V DC 1A output power, universal power input, and global plug compatibility ensure ease of use in diverse locations. Practically designed, the TR.L1’s ring dimensions, weight, and working distance specifications are carefully considered for various microscopy setups, providing convenience without compromising functionality.

The variable clamping diameter, adjustable with a reducing ring, facilitates seamless integration with existing microscope setups and in-house equipment, providing end-users with flexibility and adaptability.

Typical applications for the TR.L1 16-LED ring illuminator include manufacturing QA inspections, material analysis, electronic components inspection, medical device manufacturing, micro-assembly, pharmaceutical research, forensic investigations, and metallurgical examinations.

MORE INFO  www.titantoolsupply.com

E-Z Lok now offers threaded inserts and kits for metal

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E-Z Lok™ inserts are available in thin wall, standard wall, extra heavy wall, screw locking and automotive designs. (Courtesy: E-Z Lok)

E-Z Lok, a leading manufacturer and master distributor of threaded inserts for metal, plastic, and wood, now offers E-Z Lok™ (solid wall) threaded inserts for metal, including both assortment and installation kits.

E-Z Lok inserts are ideal for repairing or reinforcing threaded holes in soft metals such as aluminum, magnesium, and cast iron. External threads are standard size and pitch, so they can be installed with standard drills and taps. Solid wall threaded inserts are installed with a screwdriver, bolt/jam nut (except IC series) or optional power drive tool.

These inserts will not back out or vibrate loose. The pre-applied, microencapsulated adhesive begins to set immediately upon installation and the newly installed insert is fastener-ready in three to five minutes. Despite their firm hold while in use, E-Z Lok (solid wall) threaded inserts for metal can be removed with a bolt extractor, which overcomes the resistance to torque-out produced by the adhesive. They can also be removed by heating the insert to a temperature above 300°F (149°C), at which point the adhesive will release.

E-Z Lok inserts are available in thin wall, standard wall, extra heavy wall, screw locking, and automotive designs. They are available in carbon steel and stainless steel. Stainless steel threaded inserts are perfect for applications requiring additional corrosion resistance, as well as food, beverage, and other clean-critical applications.

CAD files on this product can be downloaded in more than 100 file formats from the E-Z Lok website. 

MORE INFO  www.ezlok.com

Zygo expands customer service with new eCommerce store

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To further meet the digital demands of its customers, Zygo Corporation — a business unit of Ametek Inc. — has launched an eCommerce store in the United States. This store is designed to enhance the customer experience by enabling online purchases at the customers’ convenience. 

In addition to purchases of new products and replacement parts, there are a multitude of services available including requests to schedule service appointments and training, requesting testing and calibration services, as well as new software.

“Zygo has created a more seamless way for customers to access and purchase the full assortment of Zygo products with the ability to request a variety of services to keep their Zygo products in compliance and at the highest performance standards,” said Neil Curtis, DVP of sales, marketing and service. “We are excited to launch our eCommerce platform and we are committed to providing our customers instant access to our services, parts, and products in a convenient manner.”

MORE INFO  www.store.zygo.com

Renishaw launches subscription service for 3D software

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FixtureBuilder 8.1 is the latest version of this popular software. It enables design of fixturing set-ups in seconds and then exports them to inspection programming software of choice, using popular file formats such as IGES, SAT, and STEP. (Courtesy: Renishaw)

Renishaw’s FixtureBuilder 3D fixture-modeling software is now available via a new subscription service, and customers can take advantage of a complimentary 12-month subscription to this highly accessible fixture-planning software when they purchase qualifying metrology fixturing products or bundles. The user-friendly software allows quick creation and documentation of advanced CAD-based metrology fixturing set-ups for repeatable and productive part inspection. Users have access to the full catalogue of Renishaw metrology fixturing components when designing and documenting their modular fixturing set-ups.

Renishaw’s FixtureBuilder software boasts an intuitive interface, complete with clear and well-organized component libraries, intelligent drag-and-drop functionality, and an easy-to-use constraint mechanism. Its full CAD compatibility and custom libraries further enhance the user experience, and the software’s standout feature is its “Build It” function, which automates the generation of work instructions and bill of materials for each fixture set-up. This simplifies the purchase of fixturing components and helps users to meet quality standards.

“Our fast and flexible FixtureBuilder software is a powerful addition to any manufacturer’s inspection workflow,” said Will Paul, product marketing manager. “The weakest link in an inspection process is often the ability to design and document comprehensive fixturing set-ups with ease and speed. FixtureBuilder gives our customers confidence in the positioning of their parts.”

FixtureBuilder 8.1 is the latest version of this popular software. It enables design of fixturing set-ups in seconds and then exports them to inspection programming software of choice, using popular file formats such as IGES, SAT, and STEP. This ensures seamless functionality and compatibility with industry-standard inspection programs and applications.

Renishaw is also a manufacturer, and its product portfolio includes a wide range of complementary technologies, including industrial metrology hardware and software, additive manufacturing solutions, and position measurement technologies. The company offers a range of modular and custom fixturing and software for use with co-ordinate measuring machines, Equator™ gauges and vision systems. Renishaw’s modular CMM fixtures can also be expanded according to requirements to provide a complete fixturing solution for any part regardless of its size, shape, or material.

MORE INFO  www.renishaw.com

Fixtureworks offers compact pneumatic workholding supports

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Fixtureworks pneumatic workholding BJ370, left, and the compact AMNS supports. Pneumatic working supports are ideal for fixtures and assembly operations. (Courtesy: Fixtureworks)

Fixtureworks®, a leading North American manufacturer and supplier of clamps, fixturing accessories, machine tool components, and rollers and bumpers, now offers two varieties of pneumatic workholding supports — the BJ370 and the AMNS. These easy-to-use workholding supports are compact in design and allow for remote control activation and simultaneous control of multiple units. The BJ370 version can mount on either the top or bottom of the surface plate, while the AMNS can be side, surface, or bottom mounted.

In both versions, the spring-loaded piston is compressed under the workpiece. After the workpiece is clamped, air is applied to lock into position. Release the air to unlock the piston. The piston is tapped to accommodate a work support tip. The bodies are made from anodized 5052A aluminum.

In the BJ370 version, the piston is made from SK95 steel, quenched and tempered, with a black oxide finish. The locking shaft is made from 1045 steel with an electroless nickel plated finish. In the AMNS version, the piston and locking shaft are made from 1045 steel with an electroless nickel-plated finish. The cylinder is made from A5056 aluminum with an anodized finish.

The BJ370 is available in lengths of 50 and 60 mm, in widths of 25 and 30 mm, and in heights of 30 and 36 mm, with support capacity up to 150 pounds. The AMNS work support is available in 36 and 46 mm lengths, 8 and 10 mm widths, 33 and 43 mm heights, and has a support capacity up to 16 pounds even with its compact size.

In addition to these workholding supports, Fixtureworks also offers myriad workholding components and fixturing accessories including pneumatic flex actuator clamps, nutrunner clamps, quick change pneumatic clamping fasteners, quick action sliding locks spring plunger clamps, as well as handles and levers, knobs and grips, equipment handles, hand wheels and cranks, hinges and latches, leveling supports, industrial rubber bumpers, stops and wheels, fixture clamps, clamping locating systems, work positioning elements, vises, grippers, and mechanical linear actuators.

MORE INFO  www.fixtureworks.com

Renishaw Central data platform delivers factory of the future, today

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Renishaw Central, the smart manufacturing data platform, connects multiple machines and devices across the shop floor. (Courtesy: Renishaw)

Renishaw Central is a new smart-manufacturing data platform that collects, presents, and initiates accurate process and metrology data. The platform connects to measurement devices across the manufacturing process and provides valuable insights that manufacturers can use to analyze, identify, predict, and correct process errors before they occur.

Renishaw’s new Central manufacturing connectivity and data platform is poised to transform the productivity, capability, and efficiency of manufacturing operations. The new data-driven manufacturing solution brings the power of connectivity to the machine shop floor, resulting in highly efficient, productive operations with optimized processes, reduced downtime and minimized waste. Renishaw will demonstrate how Central delivers the factory of the future at the Quality Show, October 24-26 in Rosemont, Illinois, and at WESTEC, held at the Long Beach Convention Center in Long Beach, California November 7-9. The exhibit (booth #1027 at Quality and #2045 at WESTEC) will feature Renishaw’s Central platform, and other smart manufacturing solutions, including the Renishaw Equator™ gauging systems.

Renishaw Central collects metrology, status, and alarm data from connected devices across the shop floor. Devices include additive manufacturing (AM) systems, on-machine measurements systems, shop floor gauging, and coordinate measuring machines (CMMs). With insight into the process performance of each workstation, manufacturers have a better understanding of where to take corrective measures. In unattended processes, the status of devices can be monitored remotely. If any errors occur, they are detected and displayed within the Central platform’s dashboards or other third-party applications.

“The platform operates on-premises, allows shop administrators to own their data, and ensures that process control is automated without depending on an internet connection,” said Brandon Golab, machine tool product manager at Renishaw Inc. “Connectivity, consistency and control drives confidence and, in turn, the development of future factory concepts.”

The Quality Show is a three-day tradeshow dedicated to connecting quality manufacturing professionals with process improvement vendors. WESTEC is part of the Manufacturing Technology Series that includes EASTEC, SOUTHTEC, and HOUSTEX. The Renishaw exhibit for both shows includes examples of essential process control routines, along with the latest advancements for precision component measurement.

Renishaw provides solutions for tool setting, broken tool detection, component set-up, in-cycle gauging and first-off component inspection, with automatic offset updates.

MORE INFO  www.renishaw.com

ANCA’s FX7 ULTRA offers unparalleled accuracy for small tools

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Designed for small tools, the new FX7 ULTRA is the latest game-changing innovation in ANCA’s premium ULTRA machine range. (Courtesy: ANCA)

With exceptional accuracy and quality, ANCA’s FX7 ULTRA takes small tool manufacturing to new heights.

“The FX7 ULTRA introduces cutting-edge technologies that revolutionize precision grinding for small tools down to 0.1mm diameter,” said Darren Fox, ANCA product manager. “If you produce tools such as ballnose, corner radius endmills, and complex or intricate profile tools, then this machine is for you.”

New software, hardware, and design features significantly improve surface finish, accuracy, and controlled runout, ensuring batch consistency from the first ground tool to the last. These advancements ensure that the FX7 ULTRA is the go-to solution for precision grinding in industries that rely on small tools, including electronics, telecommunications, medical devices, aerospace, automotive, diemold, and general machining.

Features of the FX7 ULTRA include:

  • One nanometer control system.
  • New servo control algorithm for smooth motion.
  • System and mechanical upgrades enhance stiffness and rigidity.
  • In-process measuring, balancing and runout compensation for consistent accuracy.
  • Motor Temperature Control (MTC) – ANCA’s patented innovation.
  • Specialist training support from ANCA engineering experts on how to grind perfect cutting tools.

The FX7 ULTRA not only grinds tools faster than other machines, but also produces tools with both finer surface finishes and greater accuracy — which means superior tool performance and quality.

“The ULTRA technology has enabled production of high-quality small tools with the capability to grind down to a size as small as 0.1mm,” Fox said. “The nanometer control enables micro-adjustments for smoother axis movement resulting in optimal tool geometry, ensuring superior cutting performance and surface finish. These advancements will have a significant impact across the entire tool range, enabling precise and efficient grinding operations for a variety of applications.”

“Our customers who supply to industries where intricate and precise machining operations are paramount are always striving for the best quality tools, and now they can stay ahead of the game with the FX7 ULTRA,” said Pat Boland, ANCA co-founder. “After years of dedicated research and development, the FX7 ULTRA is set to revolutionize the way we manufacture small tools.”

MORE INFO  www.anca.com

GMTA introduces new Profilator 300-V with linear drives

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An inside view of the Profilator 300-V by German Machine Tools of America. (Courtesy: GMTA)

German Machine Tools of America (GMTA), Ann Arbor, Michigan, is now selling Profilator 300-V with linear drives in the North American market.

This modular machine platform used to cut gears is equipped with one or two workpiece spindles in a compact design. It offers maximum flexibility due to modular design and is individually configurable for various machining processes (i.e. SCUDDING®, hobbing, cycloidal milling, pointing, chamfering, and deburring). State-of-the-art linear drives in the X and Y axis, as well as a torque drive in the A axis offers high machine dynamics for short cycle times and maximum accuracy/low costs.  High machine rigidity is available for HARD SCUDDING® of inner and outer diameters.

Additional features include an intuitive user interface for easy setup and programming and is industry 4.0 ready (optionally equipped with additional sensors). Various automation concepts are easily adaptable. The 300-V is easy to set up and maintain due to the “walk-in” machining area. An optional tool charger is available for maximum machining efficiency.

All Profilator machines are designed for dry machining. This brings several advantages such as an optimized machining area, no coolant, and no coolant mist. The inverted, vertical spindle(s) allow free chip fall into the central chip conveyor at the bottom, while no coolant means no washing of the workpiece is required, and the lack of coolant mist signifies an extraction system isn’t needed.

Users of the Profilator 300-V reap benefits regarding the environment, energy efficiency, investment, and operating costs. There is no carryover of the coolant outside the machine. Therefore, no disposal is required for this environmentally friendly machine. It saves energy and money by not requiring a coolant and extraction system. Lower operating costs are achieved thanks to a reduction in energy costs and media supply.

MORE INFO  www.gmtamerica.com

New Walter tap generates short chips, produces best thread surfaces

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The Walter TC130 Supreme tap is a premium tool for blind-hole threading. (Courtesy: Walter Tools

Walter has launched the TC130 Supreme tapping tool with a new patent-pending geometry for improved surface quality even when threading large batch sizes. Straight grooves produce short, controllable chips, resulting in high process reliability when threading with the TC130 tap. In turn, the special geometry means that the fine surface finish of the threads is maintained longer, so the tap does not need to be replaced prematurely because of decreasing thread quality.

To achieve this capability, the last thread in the chamfer section of the tap is designed to “finish” the thread. This results in an excellent thread surface.

The tap with axial internal coolant has a tough HSS-E substrate to prevent fractures and total breakage. The innovative WY80EH HiPIMS coating improves wear resistance and thread quality, and the tool features an additional WY80AA titanium nitride (TiN) coating to provide the best thread quality. A chamfered guide section prevents fractures at the end of the profile.

With the ability to cut blind-hole threads up to 3.5 × DN, the TC130 Supreme tap is targeted for applications in general mechanical engineering and the energy industry, such as for threading wind turbines. The tap is suitable for threading steel and cast iron (ISO P and K workpiece groups). Also, the tool is ideal for interference contours and series production.

The TC130 Supreme tap has a tolerance of 6HX and is available in a variety of dimensions: UNC ¼ to UNC 1.0, M4 to M42 (metric), and MF10×1 to MF33×2. (metric fine)

The Walter lineup of products consists of three categories of tools. Supreme tools (such as the TC130) indicate the highest level of technology and performance available. Advance tools indicate products efficiently balanced between price and performance, and Perform tools are products that provide an economical solution with focused importance on price.

Walter, a global leader in the metalworking industry for more than 100 years, offers a wide range of precision tools for milling, turning, drilling and threading applications. The company helps customers in the aviation and aerospace industries, automotive, energy, and  general metalworking industry improve process reliability and increase productivity. As an innovative partner capable of creating digital process solutions for optimal efficiency, Walter is pioneering Industry 4.0 throughout the machining industry. With regional headquarters in Greer, South Carolina, Walter markets its competence brands Walter, Walter Titex, Walter Prototyp, and Walter Multiply through a network of channel partners and field engineers across the United States, Canada, Mexico, and Brazil.

MORE INFO  www.walter-tools.com/us

Fixtureworks offers TG GripSerts for low-profile clamping

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FXW-205 Fixtureworks TG Gripserts along with a typical vise formation. (Courtesy: Fixtureworks)

Fixtureworks®, a leading North American manufacturer and supplier of clamps, fixturing accessories, machine tool components, and rollers and bumpers now offers a line of low-profile inserts called GripSerts.

These grippers are made to grip steel workpieces. With only 3.5 mm of clamp surface needed to securely hold the workpiece, TG GripSerts workholding grippers are ideal for 5-axis machining operations. Because of the geometry of the grippers, the inserts create a pull-down effect that prevents any lifting of the workpiece while clamping. These durable inserts combine a tough-coated cemented carbide with specialized teeth and triangular shapes that are uniquely designed to penetrate steel.

TG GripSerts workholding inserts offer many advantages over traditional clamping systems. Their special triangular shape with a 5° tapering and teeth geometry combine to provide exceptional clamping stability with no need for pre-machining or dovetailing workpieces. They are designed to absorb and dampen vibrations, providing secure and stable holding at lower clamping forces, which prevents deformation of the workpiece. This results in a higher cutting rate and less waste of materials than traditional clamping systems. TG GripSert carbide gripper inserts are designed for ultra-low profile 0.14 in. (3.25 mm).

With only 3.5mm of clamp surface needed to securely hold the workpiece, TG GripSert workholding inserts are ideal for 5-axis machining operations. These durable inserts can penetrate materials including steel, hardened steel/titanium (up to 50-54 HRC) as well as aluminum.

A retrofit GripSerts vise jaw kit is available, including jaw pair, wrench, and screw pack for a Kurt 6” vise. TG GripSert grippers and jaws can also be used with all TriMax Series vises. Using the TG-CUTTER tool to finish pre-machined insert seats, you can also install GripSerts on any custom jaws or clamping devices. The suggested clamping force is 30 ft.lb. For correct clamping, make sure to use the proper screw length for your specific vise. Proper length is  determined by adding the thickness of the TG GripSert jaws and the depth of the thread of your vise.

Accessories are also available such as the exclusive Snap-in parallels, available in various heights and sold in pairs. The self-locking design of the parallels allows for the quick and easy installation on the TG GripSert jaws with no additional tools, and the aluminum protective covers (TG-PRO) in the empty pockets that keep out dirt and debris.

In addition to TG GripSerts, Fixtureworks offers an assortment of unique industrial products including heavy-duty knob locking pins, mechanical linear actuators, form holding clamps, quick change pneumatic clamping fasteners, quick action sliding locks, spring plunger clamps, handle and levers, knobs and grips, equipment handles, hand wheels and cranks, hinges and latches, leveling supports, industrial rubber bumpers, stops and wheels, fixture clamps, clamping locating systems, work positioning elements, vises, and grippers.

MORE INFO  www.fixtureworks.com

Okuma debuts next-generation CNC machine control

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The leadership team at Okuma America Corporation announced the launch of the company’s next-generation machine control for its expansive line of CNC (computer numeric control) machine tools. The new control — the Okuma OSP-P500 — is the company’s latest innovation within its OSP control line which dates back to 1963. Leveraging the OSP line’s 60-year history, coupled with today’s digital transformation technologies, the OSP- P500 is designed to enhance user experiences and fully optimize modern manufacturing operations.

The OSP-P500 is designed with today’s high-speed, high-accuracy manufacturing operations in mind. The new control comes standard with dual-core computer processors which provide increased levels of machine processing power by enabling multiple processes to operate simultaneously. This results in reduced cycle times per machined part and shortened production run times. The dual-core processors also provide redundant operations, thus ensuring uninterrupted machining operations.

Most notably, the OSP-P500 is fully equipped with Digital Twin Technology, a technology that enables high-precision machining simulations to be created on a computer, while also providing real-time data feedback loops from the operational machine tool to the simulating computer. This feature allows operators to use real-time data to mirror exact machine tool functions and behaviors to optimize performance.

The OSP-P500 is designed with the user in mind. Built on a Microsoft Windows, open-architecture platform, coupled with on-board conversational programming capabilities, the OSP-P500 is among the easiest machine controls to program on the market. Additionally, new ergonomic features, including screen tilt and swivel capabilities, allow for comfortable machine operation by all operators.

As modern manufacturing practices become more reliant on digital data collection, assessment, and transfer, the need for data protection is paramount. The Okuma OSP-P500 is designed with robust protective features to manage data exposure risks, including, tamper-proof protection; whitelisting of the machine’s API; anomaly detection; required operator identification and authentication; and regularly scheduled software and data back-ups.

In addition to its smart, cutting-edge machining performance capabilities, the OSP-P500 is also designed with the environment in mind. The new control comes standard with Okuma’s proprietary ECO suite plus technology, a collection of digital features that monitor, control, and perfectly balance energy consumption with optimal machining performance.

Additionally, the ECO suite plus application affords the ability to report on CO2 emissions at the machine level.

Notable features of the OSP-P500 CNC control:

  • Two sizes: 15” screen or 21.5” screen based on machine size.
  • Space-saving, modern design.
  • Ergonomic tilt and swivel capabilities.
  • QWERTY keyboard.
  • Full-color touchscreen.
  • Pulse handle options available.
  • Windows-based operating system.
  • Open architecture platform for integration to Apps on Okuma App Store.

The OSP-P500 made its Western-hemisphere debut at the Gosigerfest event in September. It will be available for purchase in the Americas beginning in the Fall of 2023 on select Okuma machine tool models. The new control will become available on a wider variety of Okuma models throughout 2024.

MORE INFO  www.okuma.com/cnc-osp-p500

ANCA CPX system gets tighter tolerances during lights-out production

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ANCA’s new In-Process OD Measurement System is a new quality control system that monitors and controls the OD of ground blanks within a batch production on the CPX Linear and meets a CpK of >1.33 on a 0.003mm tolerance. (Courtesy: ANCA)

Lights-out manufacturing for cutting tool blank preparation is now even more productive with new ANCA technology — an in-process OD measurement system for the CPX Linear machine.

With a large working envelope and powerful grinding spindles to achieve the highest precision and productivity, the CPX Linear is ANCA’s solution for grinding tool blanks in a batch production. Results are measured with Statistical Process Control (SPC) as the quality control methodology, with a CpK of >1.33 on a 0.006mm diametrical tolerance achieved to meet productivity requirements. This quality control system metric proves the grinding process capability of the machine, however the wear on the grinding wheels can influence this result.

Grinding wheels and their composition design drives self-sharpening properties, holding size and shape, and is critical to performance, but wheel wear during large batch grinding is inevitable in any grinding process. This can lead to the ground blanks being out of the specified tolerance. A common “best practice” during production is to compensate for the wheel wear manually, but this requires operator availability 24/7, limiting lights-out production capabilities.

The CPX In-Process OD Measurement system delivers a solution that not only enables lights-out production but further increases productivity on tighter tolerances to meet a CpK of >1.33 on a 0.003mm tolerance. It is a quality control system that monitors and controls the OD of ground blanks within a batch production. 

The CPX Linear performs batch grinding with high material removal rates and to tight tolerances; however, the OD measurement system takes it further thanks to the SPC feature that comes standard with the OD measurement software. SPC is user-defined, and the tolerances along with the Cp and CpK values are constantly monitored, controlled, and reported to the user.

The OD measurement system is permanently mounted inside the machine and only called upon when required. Based on the set tolerances and the frequency of measurement, an accurate in-process measurement and compensation is applied to maintain the blank OD to the nominal diameter.

“At ANCA, we are always looking for ways to help our customers increase productivity and achieve better results in their production without compromising on quality,” said Santosh Plakkat, product manager for the CPX Linear platform. “The CPX In-Process OD Measuring System is your productivity partner in grinding large batches of blanks unattended and with automatic process control. The system is flexible with the ability to handle multiple diameters in one setup, making it perfect for complex blank geometries/shapes and longer batch runs.”

Features and benefits include:

  • In-process OD measurement and automatic compensation.
  • Multiple diameters can be measured along the length of the blank.
  • Measured diameters recorded and available to the user to carry out offline Statistical Process Control.
  • Cp and CpK limits can be configured and monitored live.
  • Blanks that are out of the programmed tolerance are marked for easy identification in the Loadermate software.
  • Lights-out blank production.

MORE INFO  www.anca.com

Walter introduces solid carbide drill for added productivity, reliability

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Walter DC180 Supreme solid carbide drill with a straight cutting for maximum stability. (Courtesy: Walter Tools)

With its new X·treme Evo Plus drill, Walter is launching a new tool in the  DC180 Supreme product range. Designed to boost productivity and process reliability, the solid carbide drill with internal coolant is highly effective for drilling steels, stainless steels, cast irons, non-ferrous metals, heat-resistant super alloys, and hard materials (ISO P, M, K, N, S, and H workpiece groups). Being a Supreme category drill, the drill is designed not just for the highest tool life, but for the highest process parameters and productivity.

Users can achieve maximum productivity with the DC180 drill due to the Krato·tec™ aluminum titanium nitride (AlTiN) multi-layer coating technology, which was specifically developed for drills and reamers. The drill features a straight cutting edge to ensure process reliability and stability. The drill has a 140°-point angle and is suitable for holemaking with emulsion, oil, or minimum quantity lubrication (MQL).

When compared to competing drills, the DC180 Supreme has a tool life that is about 50 percent longer. An additional benefit for the DC180 drill is universal application at the highest cutting speeds. The drill is suitable for high production volume applications with a large number of holes, such as in the automotive industry. Other areas of use include the aerospace and energy industries, mold and die making, and general mechanical engineering.

The WJ30EZ-grade drill is comprised of the K30F fine-grained carbide substrate and available in diameters from 0.118 to 0.787 in. (3 to 20 mm). The DC180 Supreme in dimensions of 3 × Dc is in accordance with the DIN 6537 short standard, and the DC180 Supreme in dimensions of 5 × Dc is in accordance with the DIN 6537 long standard. Walter Xpress specials with short delivery times (maximum of three weeks) can be ordered for drilling up to 5 × Dc, as well as in step drill styles. The tool shank is in accordance with the DIN 6535 HA standard, and the shank end is in accordance with the DIN 6909 standard.

The Walter lineup of products consists of three categories of tools. Supreme tools indicate the highest level of technology and performance available. Advance tools indicate products efficiently balanced between price and performance, and Perform tools are products that provide an economical solution with focused importance on price ideal for small batch production.

MORE INFO  www.walter-tools.com/us

Walter increases solid carbide mills for machining aluminum

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Walter MA263, top, with chip-splitter geometry and the Walter MA267 without chip-splitter. (Courtesy: Walter Tools)

Walter takes the lead in solid carbide milling with the introduction of more than 3,000 new cutting tools in inch sizes. The expansion includes the MA267/MA263 Advance milling tools with straight-forward proven geometries for a cost-effective and reliable milling process at an extremely high metal removal rate. and the MA268 for high-velocity rough machining.

Available in diameters from 1/8” to 1”, the MA267/MA263 Advance tools are excellent for machining all other ISO N materials, such as copper, brass, bronze, and magnesium-based alloys, in addition to aluminum. With a cylindrical shank, these tools are available with or without chip-splitters.

The WJ30UU grade for the MA267/MA263 tools is uncoated, and the WJ30CD grade features a wear-resistant zirconium nitride (ZrN) coating to achieve maximum productivity and tool life. The MA263 with chip breaker geometry reduces cutting pressure and vibration at high feed rates. Both offer end geometry that is designed for aggressive ramping.

Benefits include imparting consistently fine surface finishes throughout the entire tool life, polish grinds to generate superior surface finishes on both walls and floors, and a polished flute face that optimizes chip evacuation.

Walter also developed the MA268 to machine all ISO N materials at the highest level. The solid carbide milling cutter has a 39° helix and is available from 1/4” to 1” in diameter. The tool has a cylindrical shank and is available with a standard or reduced neck. The MA268 is also offered in the uncoated WJ30UU grade and the WJ30CD grade with the reliable ZrN coating. The cutter’s unique geometry reduces cutting pressures and vibration at high feed rates. The highly polished OD and flute face prevents chip build-up. Knuckles, or the serrated cutting edges, shorten the chip length to aid chip evacuation and reduce tool pressure.

The Walter lineup of products consists of three categories of tools. Supreme tools indicate the highest level of technology and performance available. Advance tools indicate products efficiently balanced between price and performance and Perform tools are products that provide an economical solution with focused importance on price.

MORE INFO  www.walter-tools.com/us

Big Daishowa introduces the C3 series of Big Capto tool holders

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Big Daishowa’s C3 program is an expansion of the Big Capto tool holder line, designed to increase efficiency and precision for small lathes. (Courtesy: Big Daishowa)

Big Daishowa has introduced the C3 program, an expansion of the Big Capto tool holder line, designed to increase efficiency and precision for small lathes.

The C3 series of Mega New Baby chucks has a clamping range of .010-.630” with a maximum RPM of 30,000. These make excellent choices for drills, reamers, taps, and finishing end mills. Ultra-slim and strong, they provide reliable gripping for even the smallest workpieces.

The Big Capto C3 square holders for turning applications come in left and right orientation. The turning application holders — C3-180-BH16R-2058 and C3-180-BH16L-2058 — are mono-block holders. Their insert clamps are tough and reliable, adding on to the already inherently high rigidity of mono-block holders. The resulting higher rigidity minimizes vibrations and movement during cutting, improving accuracy and efficiency.

The new square tool holders are available in 90° and 180° types. The 90°-type offers a variety of orientations, including perpendicular to the workpiece. Its compact design also allows for work in spaces that are tighter or have limited clearance. The 180°-type, meanwhile, allows the tool to machine harder-to-reach areas of the workpiece.

Due to the limited space for smaller lathes and mill-turn machines with C3 clamping systems, integral C3 turning adapters are compact and rigid with both left- or right-hand units for most common turning geometries. C3 boring bar holders also are available to clamp 6, 8, 10, or 12mm boring bars. All turning tool holders feature through-spindle coolant. Tool assembly device, Kombi Grip (model KG32R), makes an excellent addition to work on C3 tools outside the machine, and cleaning of internal C3 clamping units is quick and efficient using Big Capto spindle cleaner SC-C3.

As a member of the Big Daishowa Group (Osaka, Japan), Big Daishowa Inc. has grown into a recognized global tooling provider, with manufacturing facilities in North America, Switzerland, and Japan. In addition, Big Daishowa is the North American representative of Speroni tool measuring machines, Sphinx high performance drills, mptec measuring stands, Tekusa spindle cleaners, and the UNILOCK zero-point workholding system.

MORE INFO  www.us.bigdaishowa.com

Platinum now offers REV broaching tools for CNC lathes, machining centers

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REV motorized broaching tool with inserts available from Platinum Tooling. (Courtesy: Platinum Tooling)

Platinum Tooling, the importer and master distributor of live tools, angle heads, speed increasers, Swiss machine products, knurling and marking tools, and shrink fit tool holders manufactured by various international suppliers, will now carry REV broaching tools in North America.

REV S.R.L., located in Northern Italy, is the manufacturer of innovative broaching solutions for CNC lathes and machining centers. The tools are ideal for machining simple keyways or internal and external profiles, both teeth and splines. Common profiles including square and hexagon are easily achieved and custom profiles are available. REV broaching tools offer excellent performance with long insert life and high surface quality.

The REV motorized broaching tool is designed for use on live tool lathes. Single machine set-up eliminates the need for secondary operation or outsourcing. REV tools are ideal for high production runs, and offer easy installation and fast processing time. These tools are designed for maximum rigidity, offer long tool life and an excellent finish.

REV static broaching tools are for use on CNC lathes with or without a Y-axis. They offer a patented eccentric bushing which eliminates alignment errors for machines without a Y-axis. The tools have a sturdy two-piece construction and are ideal for smaller runs. They are designed for use in boring bar holders on lathes and for use in collet chucks or Weldon holders on machining centers. REV tools allow for a wide variety of standard and custom profiles and sizes.

REV broaching tools are a perfect complement to the Heimatec live tools that are sold by the extensive network of Platinum Tooling manufacturers’ representatives and distributors throughout North America. 

MORE INFO  www.platinumtooling.com

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